9 Ways to Control Warehouse Inventory Errors

Warehouse Inventory losses can have a significant impact on a company’s bottom line, leading to reduced profitability and operational inefficiencies. In today’s fast-paced business environment, where inventory turnover is critical, maintaining accurate inventory data is more crucial than ever. According to Supply Chain Waste report “The Missing Billions” revenue worth billions is being lost every year in discarded inventory. 

Warehouse Inventory Mangament

9 Ways for Efficient Warehouse Inventory Management

Eliminating warehouse inventory losses requires accurate data capture methods to track inventory levels and minimize errors. In this article, we have listed 9 easy ways, which you can implement in your warehouse to reduce inventory losses, while optimizing the warehouse efficiency.

1. Implement Barcode or RFID Technology

Firstly, use barcode or radio frequency identification (RFID) tags to label each item in your inventory. This enables accurate and efficient data capture by scanning or automatically detecting items during various stages of the inventory process.  

2. Conduct Regular Physical Inventory Counts

Perform regular physical counts to reconcile the actual inventory with the recorded quantities in your system. This helps identify any discrepancies and correct them promptly. Ensure that a inventory management system can pause sales or orders during the count to prevent discrepancies.  

3. Train Staff on Proper Data Capture Procedures

Provide comprehensive training to your staff on how to accurately capture inventory data using the implemented technology. This includes proper scanning techniques, data entry procedures, and any specific instructions for handling damaged or irregularly shaped items.  

4. Establish Clear Procedures and Protocols

Develop standardized procedures for receiving, storing, picking, and shipping inventory items. Document these procedures and communicate them clearly to all the relevant staff members. Clear protocols ensure consistency in data capture and reduce the chances of errors or oversights.  

5. Conduct Regular Audits

Perform periodic audits of your inventory data to ensure its accuracy. This can involve cross-checking physical counts with recorded quantities, verifying stock levels against sales records, and investigating any discrepancies. Audits help identify potential sources of inventory losses and allow for corrective actions to be taken.  

6. Implement Quality Control Measures

Incorporate quality control measures into your inventory management processes. This includes inspecting incoming inventory for damage, verifying accuracy during the receiving process, and conducting quality checks before shipping products to customers. By ensuring the quality of inventory, you can minimize losses due to damaged or defective items.  

7. Analyze and Act on Data

Regularly analyze your inventory data to identify trends, patterns, and areas of improvement. Also, look for recurring issues or discrepancies that may be contributing to inventory losses. Based on the analysis, take proactive measures such as adjusting reorder points, optimizing storage layouts, or addressing process bottlenecks to minimize future losses.  

8. Maintain a Culture of Accountability

Foster a culture of accountability among your staff members. Encourage them to take ownership of accurate data capture and emphasize the importance of maintaining inventory integrity. Furthermore, recognize and reward employees who consistently demonstrate accuracy and actively contribute to reducing inventory losses.

9. Use an Inventory Management System

Invest in an inventory management software that integrates with your data capture technology. This system should track all inventory-related activities, including receiving, storage, movement, and sales. It should also offer real-time updates and provide accurate data for decision-making.

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At Propel Apps, we have created a comprehensive inventory management solution that connects with Oracle EBS, SCM Cloud and SAP S/4HANA. Get in touch with us for a live demo

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